Flow Diagram
Flow Diagram is the fundamental requirements for project designing and engineering. Flow sheet or Flow Diagram is not enough to describe Piping and Instrumentation Diagram (P&ID) but it's an overall view of a project or process. It's sufficient to describe the overall family of a process based diagram to which P&IDs belong.
We can divide the Process diagram in three types:
A Piping and Instrumentation diagram (P&ID) carries a wealth of information that span engineering disciplines to define a process. The representation and designation of all the equipment, instrumentation and piping should comply with the requirements of Standard. Auxiliary systems may be represented by rectangular boxes with reference to the separate diagrams.
For processing facilities, it is a pictorial representation of:
We can divide the Process diagram in three types:
BFD: The Block Flow Diagram.
PFD: The Process Flow Diagram.
Block Flow Diagram (BFD)
The Block Flow Diagram is the simplest and smallest form of Flow Diagram which can give the overall view of a whole process even onto a single sheet. The beauty of a BFD is its ability to outline the complete process on little more than a single sheet. The diagram usually resemble an organized chart, containing mainly text enclosed by boxes, interconnecting lines, the process commodities they transport and flow arrows to indicate flow directions.A good BFD typically contains the following:
- Individual pieces of equipment or equipment package that are denoted by a single symbol, typically a rectangle
- Clear label illustrating function
- Lines linking equipment or process to show flow direction.
- The order of process flow arranged and if possible with a gravity bias.
- Whenever more than one line leaves a process then the processed commodity in each line should be clearly marked
Example of Typical BFD
Process Flow Diagram (PFD)
Process flow diagram carry more information than the block flow diagram. They show more detail about major equipment and sub system and the flow. PFD include information of the pressure and temperature of the feed and product line to and from all major equipment. Also indicate the main header and points of all control. It’s consider as the precursor of Process and Instrumentation Diagram (P&ID).INFORMATION PROVIDED BY A PFD:
- A typical PFD shows the following items:Process piping
- Process flow direction.
- Major equipment represented by simplified symbols.
- Major bypass and recirculation lines.
- Control and process critical valves.
- System ratings and operational values.
- Composition of fluids.
- Connection between systems.
Example of Typical PFD
PROCESS AND INSTRUMENTATION DIAGRAM (P&ID)
The Piping and Instrumentation Diagram (P&ID), based on the Process Flow Diagram(PFD), represents the technical realization of a process by means of graphical symbols for equipment and piping together with graphical symbols for process measurement and control functions.A Piping and Instrumentation diagram (P&ID) carries a wealth of information that span engineering disciplines to define a process. The representation and designation of all the equipment, instrumentation and piping should comply with the requirements of Standard. Auxiliary systems may be represented by rectangular boxes with reference to the separate diagrams.
For processing facilities, it is a pictorial representation of:
- Key piping and instrument details
- Control and shutdown schemes
- Safety and regulatory requirements and
- Basic start up and operational information
INFORMATION PROVIDED BY A PPROCESS AND INSTRUMENTATION DIAGRAM (P&ID):
- Permanent start-up and flush lines
- Flow directions and Interconnections references
- Control inputs and outputs, interlocks and Computer control system input
- Interfaces for class changes
- Identification of components and subsystems delivered by others
- Instrumentation and designations
- Mechanical equipment with names and numbers
- All valves and their identifications
- Process piping, sizes and identification
- Miscellaneous - vents, drains, special fittings, sampling lines, reducers, increasers and swagers
Example of Typical P&ID
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